Volvo V40 (2004)

3,933 real MOT outcomes analysed • 69.1% first-time pass rate

2004 Volvo V40

CarHunch analysed 3,933 real MOT records for the 2004 Volvo V40. This breakdown of actual test outcomes — pass rates, defect profiles, mileage data — isn't published anywhere else.

The 2004 Volvo V40 passes its MOT first time in just 69.1% of cases, well below the UK average of 80%, and nearly half of these cars have recorded a dangerous defect at some point—a significant concern for a buyer prioritising safety. Petrol and diesel variants perform similarly poorly, both struggling around 68–70%, so fuel type won't help you dodge reliability issues.

These V40s are running at a median of 79,500 miles, which is reasonable for a 20-year-old car, but they're averaging 6 failures per test and a heavy 26.8 advisories, suggesting widespread wear across multiple systems rather than one catastrophic weak point. Before committing to purchase, get a pre-buy inspection from a specialist marque mechanic and budget for suspension, brake, and electrical work—this generation needs care and money to keep it roadworthy.

Below average reliability 10.9% below UK average
69.1%
pass MOT first time
UK average: ~80%
79,553
typical mileage
61,818–98,376 middle half
46.2%
ever had a dangerous defect
recorded at any MOT
6.03
avg MOT failures per car
over 18.8 tests on record

Petrol vs Diesel

Pass rate difference of 1.6 percentage points — worth knowing if you're choosing between the two.

69.7%
Petrol
2,328 vehicles
68.1%
Diesel
1,597 vehicles

What to check before buying a 2004 Volvo V40

Practical pre-purchase checks for this age and model.

  • 📋 Check the full MOT history. Look for recurring advisories — slow-building issues like corrosion or brake wear patterns show up years before they become failures. Enter the reg below for a full AI analysis.
  • 🔍 Inspect for corrosion in person. Brake pipes, sills, subframes, and chassis legs. Surface rust is normal at this age; structural rust is a serious problem that's expensive to fix and can fail an MOT.
  • 🛞 Check tyres and brakes. The most common advisory items at this age. Budget for replacement if they're near the limit — factor this into your offer price.
  • ⚠️ 46.2% of these vehicles have had a dangerous defect recorded. Enter the reg below — the full MOT history will show exactly what was flagged and whether it was resolved.
  • 📄 Run an HPI check. The MOT history won't show outstanding finance, insurance write-offs, or stolen status — an HPI check will.

Before you buy a Volvo V40

MOT history is one piece of the puzzle. These checks can reveal what CarHunch can't.

Inspection ClickMechanic Have a qualified mechanic check this car before you commit to buying

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Pass Rate by Fuel Type

Fuel type Vehicles Pass rate Avg failures
Petrol (59%) 2,328 69.7% 5.98
Diesel (41%) 1,597 68.1% 6.11
LPG (0%) 7 70.5% 5.86
Gas Bi-Fuel (0%) 1 58.8% 7

Mileage Distribution

Most 2004 Volvo V40 vehicles sit in the blue band. If the car you're looking at is outside it, it's either unusually low or high mileage for its age.

61,818
low mileage
79,553
typical
98,376
high mileage

Half of all 2004 Volvo V40 vehicles fall between 61,818 and 98,376 miles.

2004 Volvo V40 — Still on the Road

Numbers are declining — 595 vehicles still getting MOTs in 2025 (17% of peak).

3,490 595 2014 2025

Based on vehicles from this manufacture year that had at least one MOT test in each calendar year. Data from 2014–2025.

MOT History Averages

18.8
Avg MOT tests per vehicle
6.03
Avg failures per vehicle
26.8
Avg advisories per vehicle

Most Common MOT Issues — 2004 Volvo V40

Based on actual MOT test records for this model. Percentage shows how often each item appears across all vehicles in this cohort.

  • 85.1%
    Nearside Front Tyre worn close to the legal limit
  • 73.1%
    Offside Front Tyre worn close to the legal limit
  • 54%
    Nearside Rear Tyre worn close to the legal limit
  • 50.1%
    Offside Rear Tyre worn close to the legal limit
  • 49.3%
    Parking brake: efficiency below requirements
  • 45.7%
    Front Brake pad(s) wearing thin
  • 39.7%
    Rear Brake pad(s) wearing thin
  • 38.6%
    Nearside Front position lamp(s) not working

Data covers a 3-year window centred on 2004. Counts include advisories and failures.

Found a specific Volvo V40?

Enter the reg to see its individual MOT history, AI Hunches, and how it compares to this cohort.

UK

Other model years — Volvo V40:

1996 1997 1998 1999 2000 2001 2002 2003 2012 2013 2014 2015 2016 2017 2018 2019