Vauxhall Vivaro (2004)
2004 Vauxhall Vivaro
CarHunch analysed 13,893 real MOT records for the 2004 Vauxhall Vivaro. This breakdown of actual test outcomes — pass rates, defect profiles, mileage data — isn't published anywhere else.
The 2004 Vauxhall Vivaro is a significantly weaker performer than the UK average, with a first-time pass rate of 65.6% versus the national 80%, and a genuinely concerning 61.6% of these vehicles have encountered a dangerous defect at some point. This is a van that will demand serious mechanical attention before purchase.
At 108,421 miles median, these Vivaros are moderately worn for their age, yet they're still generating 7 failures and 30 advisories per test on average—a heavy maintenance burden. Before committing money to one, budget for a thorough pre-purchase inspection by a diesel specialist, because the failure rate suggests systemic wear rather than isolated problems.
What to check before buying a 2004 Vauxhall Vivaro
Practical pre-purchase checks for this age and model.
- 📋 Check the full MOT history. Look for recurring advisories — slow-building issues like corrosion or brake wear patterns show up years before they become failures. Enter the reg below for a full AI analysis.
- 🔍 Inspect for corrosion in person. Brake pipes, sills, subframes, and chassis legs. Surface rust is normal at this age; structural rust is a serious problem that's expensive to fix and can fail an MOT.
- 🛞 Check tyres and brakes. The most common advisory items at this age. Budget for replacement if they're near the limit — factor this into your offer price.
- ⚠️ 61.6% of these vehicles have had a dangerous defect recorded. Enter the reg below — the full MOT history will show exactly what was flagged and whether it was resolved.
- 📄 Run an HPI check. The MOT history won't show outstanding finance, insurance write-offs, or stolen status — an HPI check will.
Before you buy a Vauxhall Vivaro
MOT history is one piece of the puzzle. These checks can reveal what CarHunch can't.
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Pass Rate by Fuel Type
| Fuel type | Vehicles | Pass rate | Avg failures |
|---|---|---|---|
| Diesel (100%) | 13,847 | 65.6% | 6.96 |
| Petrol (0%) | 44 | 63.8% | 7.05 |
| Diesel (0%) | 1 | 42.9% | 4 |
| Electric (0%) | 1 | 60.9% | 9 |
Mileage Distribution
Most 2004 Vauxhall Vivaro vehicles sit in the blue band. If the car you're looking at is outside it, it's either unusually low or high mileage for its age.
Half of all 2004 Vauxhall Vivaro vehicles fall between 87,364 and 132,343 miles.
2004 Vauxhall Vivaro — Still on the Road
Numbers are declining — 3,035 vehicles still getting MOTs in 2025 (27% of peak).
Based on vehicles from this manufacture year that had at least one MOT test in each calendar year. Data from 2014–2025.
MOT History Averages
Most Common MOT Issues — 2004 Vauxhall Vivaro
Based on actual MOT test records for this model. Percentage shows how often each item appears across all vehicles in this cohort.
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108.1%
Oil leak, but not excessive
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68.8%
Nearside Front Tyre worn close to the legal limit
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66.1%
Offside Front Tyre worn close to the legal limit
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48.3%
Front Brake pad(s) wearing thin
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48%
Parking brake: efficiency below requirements
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45.3%
Oil leak
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42.4%
Nearside Rear Tyre worn close to the legal limit
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39.9%
Windscreen has damage to an area less than a 40mm circle outside zone 'A'
Data covers a 3-year window centred on 2004. Counts include advisories and failures.
Found a specific Vauxhall Vivaro?
Enter the reg to see its individual MOT history, AI Hunches, and how it compares to this cohort.