Ford

Ford Fusion (2002)

3,296 real MOT outcomes analysed • 73.3% first-time pass rate

2002 Ford Fusion

CarHunch analysed 3,296 real MOT records for the 2002 Ford Fusion. Real test outcomes — pass rates, defect profiles, mileage data — from verified DVLA records. Updated as new MOTs are recorded.
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AI Analysis Reliability Overview Common Issues Check a Specific Reg Buyer's Checklist Pass Rate by Fuel Mileage Distribution Still on the Road MOT Averages Colour Breakdown Compare Models

The 2002 Ford Fusion falls short of the UK average with a first-time pass rate of 73.3% versus 80%, and that gap widens when you consider that 32.4% of these cars have recorded a dangerous defect at some point—well above the threshold that should concern a buyer. Petrol and diesel versions perform almost identically (73.5% and 72.6% respectively), so fuel type won't save you here.

At a median mileage of 64,548 miles for a 22-year-old car, these Fusions are running relatively low, yet they're still racking up an average of 5.13 failures and 21.2 advisories per test, suggesting inherent weakness rather than age-related wear alone. Before buying one, get a pre-purchase inspection focused on suspension, braking, and steering components—the defect patterns on this generation point to durability issues in those areas rather than just routine maintenance.

The 2002 Ford Fusion has a below-average first-time pass rate (73.3% vs ~80% UK average) — check the specific vehicle's full MOT history carefully before buying.

⚠️ Over 1 in 5 of these vehicles have had a dangerous MOT failure at some point — usually tyres or brakes, and often a one-off issue rather than a persistent problem. The group stats won't tell you which one you're looking at.
First-time pass
73.3%
UK average ~80%
Below average
Dangerous (ever)
32.4%
At least once in MOT history
Check this vehicle
Avg failures / car
5.13
Over 18.4 tests on record
High
Typical mileage
65k
Middle half: 51k–78k
For context
⚠️ Below average. More vehicles in this cohort fail their first MOT than typical. Scrutinise this vehicle's history — look for recurring issues, not just the latest result.
🔧 Expect consumable spend. An average of 21.2 advisories per vehicle tells you wear items (tyres, brakes) get flagged regularly. Budget for them — they're not surprises.
🔍 The dangerous defect figure is real. Most are one-off tyre failures or brake issues — not structural problems. But it's exactly why checking the individual vehicle's history is essential, not optional.

These stats describe 3,296 vehicles as a group. The specific vehicle you're looking at could be the one good example or the one outlier. Run its registration to find out.

Buyer beware — pass it on

What tends to go wrong

Across 3,296 vehicles — figures show how many had each issue flagged at least once in their MOT history.

Tyre wear 85.8%
Nearside Front Tyre worn close to the legal limit · Nearside Rear Tyre worn close to the legal limit · Offside Front Tyre worn close to the legal limit · …
Budget for a full set — on a vehicle this age, tyres are expected consumables. An inspection will confirm how much is left.
Brake wear 58.8%
Offside Front Brake pipe slightly corroded · Offside Rear Brake pipe slightly corroded · Front Brake pad(s) wearing thin · …
Ask the seller when brakes were last serviced. If they don't know, factor in the cost.
Other issues 35.4%
Oil leak, but not excessive · Child seat fitted not allowing full inspection of adult belt · Oil leak
Lighting 30.8%
Nearside Stop lamp not working · Offside Stop lamp not working
Usually cheap to fix. Worth confirming all lights work before collecting.

Data covers a 3-year window centred on 2002.

See this vehicle's full MOT history & AI hunches

Spot recurring advisories, hidden issues, and how it compares to 3,296 Ford Fusion cars.

UK

Before you buy a 2002 Ford Fusion

Based on MOT data from 3,296 vehicles — here's what to check.

  • 📋 Check the full MOT history. 32.4% of these vehicles have had a dangerous defect recorded - recurring advisories often signal problems years before they become failures.
    Search the reg on CarHunch for the full MOT history, reliability stats and a free AI-powered analysis of that exact vehicle.
  • 🔍 Brake pipes, sills and subframes are the key areas on a vehicle this age — structural rust is hard to spot without getting underneath. A mechanic will check all of this before you commit, and give you a concrete basis to negotiate on price. Inspection ClickMechanic
  • 📄 Outstanding finance, insurance write-offs and clocking won't appear in the MOT records — a dedicated history check covers all of this. Our link gets you 20% off automatically. History carVertical Get 20% off via CarHunch

Pass Rate by Fuel Type

Fuel type Vehicles Pass rate Avg failures
Petrol (76%) 2,504 73.5% 5.08
Diesel (24%) 792 72.6% 5.27

Colour Breakdown

Based on 108,841 Ford Fusion vehicles registered in the UK — across all years. From DVLA registration records.

Silver 32.2%
34,994
Blue 23%
25,067
Black 14.8%
16,158
Grey 11.9%
12,973
Green 9%
9,749
Red 5%
5,485
Purple 1.9%
2,069
Orange 1.8%
1,921
White 0.2%
191
Gold 0.1%
148
Maroon 0%
50
Beige 0%
36

Mileage Distribution

Most 2002 Ford Fusion vehicles sit in the blue band. If the vehicle you're looking at is outside it, it's either unusually low or high mileage for its age.

64,548
typical
51,292
low mileage
78,326
high mileage

Half of all 2002 Ford Fusion vehicles fall between 51,292 and 78,326 miles.

Is the mileage you're seeing normal?
Under 51,292 miles — lower than most. Could be great, or could be a vehicle that rarely moved. Check test frequency and mileage progression in the MOT history.
51,292–78,326 miles — normal for age. This is where most 2002 Ford Fusions sit.
Over 105,740 miles — higher than typical. Not necessarily a problem, but check service history and look out for advisory build-up on tyres and brakes.

2002 Ford Fusion — Still on the Road

Numbers are thinning — 14% of 2002 Ford Fusions are still active.

Numbers are declining — 393 vehicles still getting MOTs in 2025 (14% of peak).

2,756 393 2014 2025

Based on vehicles from this manufacture year that had at least one MOT test in each calendar year. Data from 2014–2025.
* The 2020 dip reflects the government's COVID-19 MOT exemption, which allowed certificates to be extended by six months — fewer tests were conducted that year.

MOT History Averages

18.4
Avg MOT tests per vehicle
5.13
Avg failures per vehicle
21.2
Avg advisories per vehicle
Other model years — Ford Fusion: All Fusion years → Which year to buy? →
2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Or browse all models: Ford →

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Buyer beware — pass it on