Should I check the MOT history before buying a 2004 Ford Fusion 2 16v?

Yes. Look for recurring advisories — slow-building issues like corrosion or brake wear patterns show up years before they become failures. A full MOT history analysis will highlight patterns that a single test result won't reveal.

What corrosion should I look for when inspecting a 2004 Ford Fusion 2 16v?

Check brake pipes, sills, subframes, and chassis legs. Surface rust is normal at this age; structural rust is a serious problem that is expensive to fix and can fail an MOT.

How are tyres and brakes typically on a 2004 Ford Fusion 2 16v?

Tyres and brakes are the most common advisory items on vehicles of this age. Budget for replacement if they are near the limit, and factor this into your offer price.

Is the 2004 Ford Fusion 2 16v reliable?

Based on MOT data from 132 vehicles, the 2004 Ford Fusion 2 16v has a first-time MOT pass rate of 51.5%, indicating below-average reliability for its class. Always check the full MOT history of any specific vehicle before buying.

Do I need an HPI check when buying a 2004 Ford Fusion 2 16v?

Yes. The MOT history will not show outstanding finance, insurance write-offs, or stolen status. An HPI check covers these areas and should be part of any used car purchase.

CarHunch

Get Started

Ford Fusion 2 16v (2004)

132 real MOT outcomes analysed • 51.5% first-time pass rate

2004 Ford Fusion 2 16v

CarHunch analysed 132 real MOT records for the 2004 Ford Fusion 2 16v. Real test outcomes — pass rates, defect profiles, mileage data — from verified DVLA records. Updated as new MOTs are recorded.

On this page

Reliability Overview Check a Specific Reg Buyer's Checklist Pass Rate by Fuel Mileage Distribution Still on the Road MOT Averages Compare Models

Limited data for this trim variant. The DVLA records this vehicle under a specific trim-level name with only 132 vehicles on record — some statistics may not be reliable at this sample size.

See the full 2004 FORD FUSION (15,288 vehicles)

We have limited data for the 2004 Ford Fusion 2 16v — treat the figures below as indicative rather than definitive.

First-time pass

51.5%

UK average ~80%

Below average

Dangerous (ever)

At least once in MOT history

Check this vehicle

Avg failures / car

0.48

Over 2.9 tests on record

Low

Typical mileage

94k

Middle half: 80k–121k

For context

These stats describe 132 vehicles as a group. The specific vehicle you're looking at could be the one good example or the one outlier. Run its registration to find out.

See this vehicle's full MOT history & AI hunches

Spot recurring advisories, hidden issues, and how it compares to 132 Ford Fusion 2 16v cars.

Before you buy a 2004 Ford Fusion 2 16v

Based on MOT data from 132 vehicles — here's what to check.

📋 Check the full MOT history. 0% of these vehicles have had a dangerous defect recorded - recurring advisories often signal problems years before they become failures.
Search the reg on CarHunch for the full MOT history, reliability stats and a free AI-powered analysis of that exact vehicle.
🔍 Brake pipes, sills and subframes are the key areas on a vehicle this age — structural rust is hard to spot without getting underneath. A mechanic will check all of this before you commit, and give you a concrete basis to negotiate on price. Inspection →
📄 Outstanding finance, insurance write-offs and clocking won't appear in the MOT records — a dedicated history check covers all of this. Our link gets you 20% off automatically. History Get 20% off via CarHunch →

Pass Rate by Fuel Type

Fuel type	Vehicles	Pass rate	Avg failures
Other (61%)	80	84.9%	0.79
Petrol (39%)	52	0%	0

Mileage Distribution

Most 2004 Ford Fusion 2 16v vehicles sit in the blue band. If the vehicle you're looking at is outside it, it's either unusually low or high mileage for its age.

94,370

typical

80,459

low mileage

120,740

high mileage

Half of all 2004 Ford Fusion 2 16v vehicles fall between 80,459 and 120,740 miles.

Is the mileage you're seeing normal?

✓ Under 80,459 miles — lower than most. Could be great, or could be a vehicle that rarely moved. Check test frequency and mileage progression in the MOT history.

✓ 80,459–120,740 miles — normal for age. This is where most 2004 Ford Fusion 2 16vs sit.

⚠ Over 162,999 miles — higher than typical. Not necessarily a problem, but check service history and look out for advisory build-up on tyres and brakes.

2004 Ford Fusion 2 16v — Still on the Road

Numbers are thinning — 13% of 2004 Ford Fusion 2 16vs are still active.

Numbers are declining — 10 vehicles still getting MOTs in 2025 (13% of peak).

Based on vehicles from this manufacture year that had at least one MOT test in each calendar year. Data from 2017–2025.
* The 2020 dip reflects the government's COVID-19 MOT exemption, which allowed certificates to be extended by six months — fewer tests were conducted that year.

MOT History Averages

2.9

Avg MOT tests per vehicle

0.48

Avg failures per vehicle

Avg advisories per vehicle

Other model years — Ford Fusion 2 16v: All Fusion 2 16v years → Which year to buy? →

2003

Or browse all models: Ford →

Compare with another model

See how the 2004 Ford Fusion 2 16v stacks up against a rival.

Share this page

X Facebook WhatsApp LinkedIn